Ballend Cutter Based on DEFORM3D

Abstract:In order to solve the problem of high cutting temperature，high chemical activity and poor machinability in the cutting process of the titanium alloy，the tungsten carbide groovetextured twotooth ballend cutter is taken as the research object.Under the dry cutting condition，the milling process with ballend cutters of different groove texture parameters are simulated through the finite element simulation，and the effect of texture parameters on the cutting force and cutting temperature is analyzed.The results show that the influence degree of groove texture parameters on cutting force is distance from edge>width>radius of edge>spacing，and the influence degree on cutting temperature is distance from edge>width>radius of edge>spacing.Also，the genetic algorithm optimization model is established to optimize the micro groove texture parameters，and it is found that the cutting performance of the ballend cutter is the best when the groove texture width is 50μm，the distance from the edge is 150μm，the radius of the blunt edge is 40μm，and the distance is 100μm.