基于材料阳极极化特性的电解磨削液研究
2021-02-23
作者:王明佳,姚鹏,朱洪涛,朱力敏,张电从,丁建华
单位:先进射流工程技术中心;山东大学高效洁净机械制造教育部重点实验室;机械工程国家级实验教学示范中心(山东大学);山东大学机械工程学院;上海航天控制技术研究所
摘要:3J33B高强度弹性合金钢具有强度高、弹性模量大等特性,广泛应用于制造航空航天领域的弹性元件。由于该合金是典型的难加工材料,机械加工很难达到质量要求。电解磨削技术在加工难加工材料方面具有很大的优势。对于电解磨削,磨削液对电化学磨削过程中钝化膜的产生具有重要作用,并影响表面完整性;而材料的极化特性受材料和电解液种类及浓度等因素的影响。由于材料的极化特性可以反映材料在电解液中的钝化特性,因此,极化特性研究可为电解液选择提供理论依据。本文利用电化学工作站对材料的极化特性进行试验研究,选择易于生成钝化膜的电解磨削液。
关键词:高强度弹性合金钢;电解磨削液;极化特性;均匀钝化膜
中图分类号:TG662;TH162.1文献标志码:ADOI:10.3969/j.issn.1000-7008.2021.01.008
Study on Electrolytic Grinding Fluid Based on Material
Anodic Polarization Characteristics
Wang Mingjia,Yao Peng,Zhu Hongtao,Zhu Limin,Zhang Diancong,Ding Jianhua
Abstract:3J33B highstrength elastic alloy steel is widely used to manufacture elastic components in aerospace fields because of its high strength and large elastic modulus.Because this alloy is a typical difficulttomachine material,the quality requirements are difficult to meet by mechanical processing.Nevertheless,Electrochemical grinding technology has great advantages in machining difficulttomachine materials.As for electrolytic grinding,the grinding fluid which affects the surface integrity,plays an important role in the formation of passive films during electrochemical grinding,and the polarization characteristics of materials are influenced by the types of materials and electrolytes and the electrolyte concentration.Since the polarization characteristics of materials can reflect the passivation characteristics of materials in electrolyte,so the study of polarization characteristics can provide a theoretical basis for the selection of electrolyte.In this paper,the polarization characteristics of materials are experimentally studied with electrochemical workstation to select the electrolytic grinding fluid which is easy to generate uniform passivation films.
Keywords:highstrength elastic alloy steel;electrolytic grinding fluid;polarization characteristic;welldistributed passive film