不同结构化金刚石砂轮磨削碳化硅陶瓷的试验研究
2021-08-30
作者:滕世国1,张松辉2,张晓红2,尉迟广智2,段佳2,张志诚2 单位:1广东乳源东阳光机械有限公司;2湖南理工学院机械工程学院
摘要:与传统磨削技术相比,激光结构化金刚石砂轮能有效降低磨削力和磨削温度。但目前结构化砂轮技术仍存在磨粒磨损与沟槽边缘磨损严重的问题。针对此问题,借鉴斜截面技术,通过脉冲激光在金刚石砂轮表面烧蚀,制备出直角沟槽金刚石砂轮和梯形沟槽金刚石砂轮,进而进行普通砂轮与两种结构化砂轮的对比磨削试验。结果表明:磨削力会随磨削深度的增大而升高,但梯形沟槽金刚石砂轮能有效降低磨削力;同时,梯形沟槽金刚石砂轮未结构化区域的磨粒磨损和沟槽边缘区域的磨损大幅度降低。
关键词:结构化沟槽砂轮;磨削力;表面形貌;表面粗糙度;磨损
中图分类号:TG74+3;TG580.11;TH162.1文献标志码:ADOI:10.3969/j.issn.1000-7008.2021.08.005
Experimental Study on Grinding SiC Ceramics with 
Different Structured Diamond Wheels
Teng Shiguo,Zhang Songhui,Zhang Xiaohong,Yuchi Guangzhi,Duan Jia,Zhang Zhicheng
Abstract:Compared with traditional grinding technology,laser structured diamond grinding wheel can effectively reduce grinding force,grinding temperature and subsurface damage.However,at present,the structural grinding wheel technology still has the serious problem of groove edge wear.In order to solve this problem,using the oblique section technology for reference,the rectangular groove diamond grinding wheel and the trapezoidal groove diamond grinding wheel are prepared by pulsed laser ablation on the surface of the diamond grinding wheel,and then the grinding experiments between the common grinding wheel and two kinds of structured grinding wheels are carried out.The results show that the grinding force increases with the increase of grinding depth,but the trapezoidal groove diamond wheel can effectively reduce the grinding force.At the same time,the abrasive wear of trapezoidal groove diamond grinding wheel in the unstructured area and the wear of groove edge area are greatly reduced.
Keywords:structured grooved grinding wheel;grinding force;surface morphology;surface roughness;wear